The Role
Job Purpose
1. Reliability Culture: Act as a coordinator of reliability for the assets, influencing at all levels to increase focus on understanding and eliminating root causes of unreliability. Understand and build knowledge of the asset Reliability Management Framework.
2. Reliability Centered Maintenance: Work as an RCM facilitator/ practitioner. Extract maintenance data from CMMS, analyzing asset hierarchy, co-ordination with SMEs and other stakeholders, identify failure modes and consequences, cost vs risk analysis and identifying proper recommendations. Using online RCM tools and recommendation management portals.
3. Risk and Reliability Management: Learn the Manage Equipment Care (MEC) process. Maintain schedule for maintenance strategy reviews and conduct the review based on Risk & Reliability Management principles with tools such as PM Optimization (PMO), REM strategy reviews, RCM and PM Library where applicable. Coordinate in implement condition-based maintenance (CBM) approach and condition monitoring (CM) strategies where appropriate.
4.Reliability and Availability Improvement: Utilize reliability engineering tools (RAM, FMEA, reliability modeling, Weibull analysis, etc.) to identify and understand threats to reliability and availability. Apply RCA techniques to understanding and eliminating those threats with guidance from Senior reliability engineers. Prior knowledge and hands-on usage of some tools is desired.
5. Management of Change: Understand and help to track progress of any changes (PM routines, procedural/process changes, etc.) through the MOC process as required to improve reliability performance. Understanding of MOC process is desired.
6.Root Cause Analysis: Participate in Root Cause Analysis or Causal Learning Investigations as necessary to support reliability improvement or at the direction of asset leadership/senior reliability engineers. Develop strong skills for RCA methodologies, particularly 5-Why and Causal Learning. Data Analysis and automation: Act as the custodian of reliability and maintenance data, using existing systems to monitor and report KPIs, as well as identify bad actors and threats to reliability using reliability engineering tools. Basic use of data automation tools.
7.Spare/Material Management: Participate in periodic reviews on critical spares, min/max inventory levels, Material Master coding and support on list of materials creation and upload into CMMS. Also help to develop understanding of linking the material management with Maintenance to identify the source of requirements and bring down the overall maintenance cost by optimizing inventory/material cost.
Principal Accountabilities
- Develop good understanding and building skills as per the Reliability engineer’s competancy.
- Help and coordinate with the Senior Reliability engineers, various activities for analyzing gaps and improving reliability of the assets.
- Working with dedicated assets to understand the requirements and helping them identify gaps with the guidance from senior reliability engineers.
- Steep learning curve to develop skills for various reliability tools is high desireable.
- Constantly engage with site maintenance leads, original equipment manufacturers, vendors and conduct reliability studies in consultation with site maintenance personnel/senior reliability engineers.
- Interact and communicate with the site focal for reliability studies and maintenance strategies, understanding the intricacies about how the actual maintenance activities for heavy duty rotating equipment and other machinery have been planned and performed in various Units of Shell.
- Understanding the functions of the various equipment and instruments and thorough knowledge of reading/ interpreting the engineering drawings (P&IDs, PEFS, PFDs).
- Managing stakeholders/ representatives of various operating units through effective communication and identifying & resolving the bottlenecks for data analysis, maintaining issue logs and use the same in implementing changes/improvements in the processes.
- Multidiscipline meeting for RCM analysis, analyzing failure causes, complete RCM study and generate report.
Job Requirements: -
- University Degree in Mechanical/Electrical Engineering full-time university degree.
- Minimum 2-4 years of overall working experience in in Oil & Gas/ Petrochemicals, Plant & Manufacturing with experience in One or more than one of following areas: -
- Design, maintenance, troubleshooting experience and Knowledge of rotating machines such as centrifugal compressor, gas turbine, steam turbine, centrifugal pump, reciprocating compressor, screw compressor, positive displacement pump, Induced/Forced draught fan, cooler fan and blower.
- Experience of reliability studies i.e. Preventive Maintenance Optimization, RAM, RCA, FRACAS, Causal Learning, Life Cycle Analysis.
- Experience of RCM studies. Knowledge of RCM steps, asset criticality analysis, Risk matrix and recommendation management.
- Experience and knowledge in rotating machines performance and health monitoring.
- Experience in CMMS, Technical Data and Documents management including processes and tools. For example, experience in SAP PM & MM module implementation, skill in MS Office tools like Excel and Access etc.
- Experience in leading team/process/projects is highly desirable.
- Effective communication skill and stakeholder management is a necessary skill for the job.
- Knowledge of Lean CI methodology is desirable.
- Able to multi-task, prioritize and ensure delivery of priorities as promised, work without close supervision, and work through others to deliver results.
- Virtual working experience is highly desirable.
- Professional Engineering certification i.e. CMRP, CRE is an added value.
- Proficiency in working with data analysis and automation tools like Spotfire/ Power Bi/ Python shall be an added advantage.
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